fish processing line
trout fish processing line
trout fish processing line

Design and implement fish processing line for trout and salmon trout by AKOOFish

Design and implement fish processing line for trout and salmon trout by AKOOFish

The AKOOFish innovative and modern processing line enables the manufacturers to take full advantage of more lucrative gutted and fillet production with the best quality, more affordable products and also fewer employees. We provide you with different parts of a production line that can help you offer your customers both frozen and fresh products such as dressed head-off fish, fillets, and trout roe.
The designing and implementing of a fish processing line for trout and salmon trout is done using the most advanced and up-to-date methods and equipment that ensure quality and efficiency. We try to equip you with the best possible production line that enables you to produce high-quality products at the minimum cost.

What is a trout fish processing line?

The trout fish processing line includes all the solutions and methods that are used to cover all the stages of trout fish processing industry. The trout fish processing lines are designed and implemented based on the size and capacity of the production plants. They are available in different sizes to meet the needs of different plants. They are customized to be suitable for a specific unit. The trout fish processing lines are usually fully automated to safeguard products against deformation and contamination and increase the value of the products and decrease water and energy use. In trout fish processing lines many different mechanical and chemical operations are conducted on fish to change or preserve them.

What is a trout fish processing line

Innovative solutions for trout fish processing line by AKOOFish

The size and shape of trout may differ according to the growing conditions (wild or cultivated, and malnourished or fully fed fish). Hence, fish processing is a particular operation appropriate for each case. Usually, trout fish is delivered to the markets in non-processed form, in fillets (usually without bones), or as smoked fish. In the case of non-processed fish, some like gutted fish, while others prefer gutted and deheaded, or only in fillets. Thus, the advanced automatic system must offer various processing alternatives based on customer demand. Because of various physiological features (length or thickness), determining the exact cutting points is not certain since the fish is processed depending on its weight.
AKOOFish provides innovative solutions for trout fish processing that can not only optimize the processing but also can provide the customers with high-quality products and yields. These solutions can facilitate the fish process processing and cut production costs and result in more efficient and effective production. These solutions also ensure that customers can get the best products at the most affordable prices.

Salmon trout fish processing stages in AKOOFish strategy

Salmon trout fish processing stages in AKOOFish strategy

To make the final products ready to offer customers, it is necessary to process them and it is done through undergoing different stages. At each one of these stages, a specific operation is conducted and it is delivered to the next one. The primary stage of salmon tout fish processing in AKOOFish strategy is grading. In this stage, the smooth flow of fish from slaughtering to dispatch is guaranteed. In the next stage, the de-icing systems are used to separate the ice when removing polystyrene boxes or crates with unprocessed salmon trout. Then, slime, blood, and bacteria are removed from the salmon in different units to guarantee a high level of hygiene which is called desliming. Deadheading is the next stage in salmon trout fish processing which can be done both automatically and manually. AKOOFish’s wonderful principles of automatic deheading system deliver amazing results in throughput, yield and quality. The fish is measured, deheaded and sent automatically into the filling machine. This can result in uniform cuts, lower operational costs and optimized yield. When the fish enters the AKOOFish’s filleting machine which is one of the best and most effective machines in the market, it is ready to be increased in yield.

Fish processing plant

AKOOFish’s salmon filleting machine is equipped with different tools to enhance your yield results considerably. The process of transferring the salmon into the machine is done automatically and smoothly. The next stage that awaits the fish is trimming. There are many different trimming methods that are used in different factories based on different factors like throughput, labor expenses, and traceability requirements. Regardless of the set-up and scale of the production, we can offer the best system which includes highly advanced automatic systems. AKOOFish’s trimming lines act fully according to the most stringent industry requirements. Lines are appropriately designed with the alternative of an adaptable height working platform. The length and height of the fish are determined and then it is trimmed accordingly.

AKOOFish’s salmon filleting machine is equipped with different tools to enhance your yield results considerably. The process of transferring the salmon into the machine is done automatically and smoothly. The next stage that awaits the fish is trimming. There are many different trimming methods that are used in different factories based on different factors like throughput, labor expenses, and traceability requirements. Regardless of the set-up and scale of the production, we can offer the best system which includes highly advanced automatic systems. AKOOFish’s trimming lines act fully according to the most stringent industry requirements. Lines are appropriately designed with the alternative of an adaptable height working platform. The length and height of the fish are determined and then it is trimmed accordingly.

Pinbone removal is another stage that must be completed in salmon trout fish processing. AKOOFish’s pinbone removers are designed to suit the size, shape and structure of each fillet and deliver the best quality fillets. Skinning is the next step that is included in salmon trout fish processing. AKOOFish’s skinning machine can skin the salmon and trout in many different ways including silver skinning and deep skinning without sacrificing quality and capacity. These machines improve the flow of salmon processing lines and help you achieve a very high yield from each fillet. After the filleting, trimming and skinning, it is time to monitor the fillet quality. The scanner recognizes the color of the fillets, and flaws such as blood and melanin spots, inadequate trimming, skinning, and brown meat removal.
Then the fillet must be washed to remove any slime, blood and any leftovers from the filleting, trimming, and pinbone removal stages to decrease bacterial counts. The fillet washer has adaptable air blowers to eliminate extra water from the surface of fillets after washing. The unit is highly effective and can be used in any processing line. Now the fillet is ready to be graded.

AKOOFish’s graders are very precise and guarantee good processing and packing performance by handling salmon fillets according to size and quality. We offer the most advanced graders.

Salmon trout fish processing stages

Then the salmon can be cut into small portions and cubes as a part of value-added processing. Our portion cutters are the best and most valuable ones in the market and help increase product yield, quality, and throughput. After portioning it is necessary to spice salmon fillets. After spicing and dry slating the fillet, marinating delicate salmon products such as fresh or frozen fillets or portions is the next step. The marinade is applied uniformly to one, or both sides of the product. AKOOFish is one of the main providers of slicing equipment for fresh salmon and trout. Our amazing slicers are great for processing cold smoked salmon, marinated salmon, and identical species like trout. Now the processed fillet is ready to be packed. The packing system is personalized to meet your specific needs.
Then the fillet must be washed to remove any slime, blood and any leftovers from the filleting, trimming, and pinbone removal stages to decrease bacterial counts. The fillet washer has adaptable air blowers to eliminate extra water from the surface of fillets after washing. The unit is highly effective and can be used in any processing line. Now the fillet is ready to be graded. AKOOFish’s graders are very precise and guarantee good processing and packing performance by handling salmon fillets according to size and quality. We offer the most advanced graders.

Which fish processing equipment do you need in the salmon trout fish processing line?

Fish processing is a complicated and accurate process that must be done carefully and by using advanced machines. During the fish processing, the fish and seafood are processed and prepared to be delivered to the customers. Once the fish is caught, it must undergo different stages to become ready to be delivered to the customers. As it was mentioned above, it includes many different stages ranging from gutting to packing. Fish is a very perishable product. It must be carefully handled from the moment caught until it is packed. It is necessary to process and pack the fish to prevent spoilage and guarantee a quality product. Efficient and advanced processing machines manufactured by AKOOFish can facilitate and streamline the salmon trout fish processing.
AKOOFish provides innovative solutions for trout fish processing that can not only optimize the processing but also can provide the customers with high-quality products and yields. These solutions can facilitate the fish process processing and cut production costs and result in more efficient and effective production. These solutions also ensure that customers can get the best products at the most affordable prices.

Fully Automatic Trout Gutting Machine

Fully Automatic Trout Gutting Machine

Fully automatic AKOO trout gutting machine model AG 1493 is an appropriate option for trout, mackerel and sea bass. This is a very robust and effective machine for fish processing. Since this machine is very compact, it does not have many maintenance fees. Stainless steel is employed to produce this machine. This machine is developed to facilitate fish processing and get rid of unnecessary complications. The running speed of the machine is changeable.

Rotary gutting machine

Rotary gutting machine

This is one of the most practical machines manufactured by AKOOFish. This is not only a highly safe machine but is also very hygienic and sanitary. This gutting machine has a high capacity and an enhanced gutting power that guarantees the better cleaning of fish. This machine gutting length is also adjustable. It has also a strong design and needs minimal maintenance.

Rotary gutting machine
Deheading machine

Deheading machine

AKOOFish is proud of manufacturing one of the best and most efficient deheading machines in the fish industry. This machine has wonderful features that distinguish it from other ones. It is equipped with a V-shaped cut to deliver the best products. It is an economical option for salmon processing. The process of the cleaning of this machine is very easy and effortless. Since this machine is made up of stainless steel, it is highly resistant to rust which is a very significant feature.

Cut lengthwise fish machine

Cut lengthwise fish machine

Filleting is a highly important process to acquire high yield. It needs precision and efficiency. AKOOFish is a knowledgeable and experienced company that knows how to provide its customers with the most efficient filleting solution. AF9414 which is professionally manufactured by AKOOFish is one of the most advanced models in this field which is suitable for salmon, trout, and other species with an identical bone structure. It supplies higher yield and easier operation. It makes achieving a clean cut possible with its circular knives.

Cut lengthwise fish machine

Fish processing line cost

Since every factory needs its specific processing line which is designed based on your work environment and requirements, a fixed price cannot be determined. You can contact our colleagues at AKOOFish to know the fish processing line cost. Our colleagues can determine the final cost based on your specific conditions and requirements. You must pay attention to the point that AKOOFish is committed to providing high-quality products and machinery at the most affordable prices.

Fish processing equipment

AKOOFish provides advanced fish processing machinery and equipment that covers all the steps of the processing line. Our knowledge and experience in automation for seafood solutions have led to a considerable return on investment for our customers. AKOOFish’s fish processing machinery includes many different types and models. You can use AKOOFish machinery and equipment in each step of fish processing.